NIR-Online X-One

Real-time process control for continuous NIR-measurements.

Quickly and closely monitor key parameters, such as moisture, fat, protein, and many more parameters for real-time process control. The NIR-Online Process Analyzer continuously provides accurate measurements within seconds to guarantee maximal production efficiency.

  • Diode array technology: Ultra-fast speed spectrometer
  • IP class/ATEX: Dust & water jet protected (IP66/IP66K/68), ATEX certification (gas/dust)
  • NIR: Wavelength range (900 – 1,700 nm)
NIR-Online X-One

Extensive process expertise

Easily integrate the NIR-Online Process Analyzer with your existing process control system. Benefit from robust real-time process control thanks to ingress protection (IP66, IP66K/68) and ATEX certification for hazardous gas and dust atmospheres. Overcome challenging measurement points, such as discontinuous product flows for bucket elevators with our specialized solutions. Achieve reliable results due to temperature-controlled sensors.

Extensive process expertise

Fast payback

The return of investment for the NIR-Online Process Analyzer is less than one year on average, offering you a truly cost-efficient solution for real-time process control. Correct process deviations immediately to minimize waste and re-work. Optimize key parameters for maximal profit margins. Thanks to our patented AutoCalibration function, you can operate the system without extensive in-house calibrations or additional calibration databases that need to be purchased on the side.

Fast payback

Ease of use

Use the NIR-Online Process Analyzer effortlessly thanks to its smart design and full automation capabilities. Direct display of key parameters in the existing process control system simplifies your work. Automatically generate reports and benefit from the auditing function for instant documentation. Easily optimize methods with the AutoCal function. Combine with the optional bypass sampler for convenient reference sample collection.  

Ease of use

Features

  • Most convenient software tool available on the market for automated calibration development and maintenance. Valuable calibration data remains with you at all times - no need to outsource to external agencies. Simply enter the new reference value into the software and confirm via a simple click. No export/import functions, no manual calibration routines or extensive background in chemometrics are required. Eliminate the need to develop extensive in-house calibrations or purchase calibration data bases.

  • Reliable measurements for product temperature up to 70°C

    Water chiller for product temperatures up to 130°C 

    Air nozzle that enables analyzer operation in environments with temperatures of up to 55°C (voids ATEX). 

  • Ensure safe operation in potentially explosive enviroments according to ATEX directives

    Can be used for zones 0 and 1 when combined with an additional enclosure

    Can be used in zone 2 and in direct contact with a product

    Full installation flexibility

    Ingress protection

    All materials in contact with the product are food grade quality

“We use NIR-Online sensors for gapless real-time process control: The closer we get to the maximum moisture content legally allowed in dried products - the more efficient is our production” Klaus Selck, Quality Control Manager - Schwarzwaldmilch GmbH Offenburg

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Applications

Enhancing production and quality

Our broad spectrum of turn-key solutions span across your entire value chain from incoming goods inspection, production to release control of your finished product. We meet the demands of your business ranging from moisture and protein determination in food and feed to measuring acidity in biodiesel. Competent application support, efficient data management and reporting functions as well as professional technical services complete our offering.
  • Food

    Benefit from our experience in industries such as Bakery, Dairy, Flour, Oil seeds, Edible oil, Meat, Sugar, Sweets, Tobacco.

    Food
  • Pharma / Chemical

    Optimize production of e.g.: Biopharmaceuticals, Cosmetics, Fertilizer, Gypsum and other construction materials, Polymers, Soap.

    Pharma / Chemical
  • Specialities

    We offer tailor-made solutions for your demands e.g.: Biodiesel, Direct installation on harvesters, Measuring in blisters / packaging, Unique sample presentations.

    Specialities
  • Feed

    Maximize gross profit margins in production and blending of animal feeds, such as: Cattle, Fish, Mixed Pet food, Pig, Poultry, Press cakes, Silage.

    Feed